Redefining industrial metallurgy for ease of manufacturing

 Establishment of Data Acquisition and analysis software on a conventional Heat Treatment process -pit type carburizing furnace process facility and salt bath hardening furnaces . Successfully established data acquisition, data analysis, process improvement, Failure analysis, CAPA, process/repeatability and control for a Mining tool manufacturing Industry 

Sai Deepa Rock Drills (pvt) LTD, Hyderabad, India

Mining Tool Manufacturer

 Continuous carbo Nitriding furnace facility for manufacturing of Self Drilling hardened screws. Total revamping of the furnace to increase the production capacity . Established carbo-nitriding using LNG as a media gas and LPG for enrichment a new combination of gas atmosphere with proper Carbon potential control. Established a full fledged Metallurgical testing procedure for ensuring life of screws 

PRIMA FASTENERS , RAJKOT, INDIA

 Established Continuous Heat treatment facility for Bearing race Hardening and tempering, Continuous annealing furnace , Metallurgical testing Laboratory established production, Material handling, Hot forging, validation and approvals as per customer requirement at Scion Exports, Jaipur 

SCION EXPORTS PVT LTD, JAIPUR, INDIA

Agrasen Engineering Ltd, Jaipur India

 Establishment of a new line of Heat treatment facility for a continuous heat treatment furnace for Heat treatment of various automotive components using a Mesh Belt furnace. Continuous mesh belt furnace with a pre-wash, drier, Hardening , quenching and post cleaning facility. Implementation of CQI Heat treatment quality system. Facilities Induction Hardening, Through Hardening, Carbo-nitriding, tempering , polishing, etc 

PRECISION HEAT TREATERS & ENGINEERS INDIA PVT LTD, COIMBATORE

L G Balakrishnan & Bros, Reynolds chains LTD, etc

 Established a Heat treatment facility for Fastener manufacturer. Continuous Hardening furnace with capacity of 1000Kg per hour. Furnace make Sanyung , Taiwan. Facility with pre-wash, drying, Hardening, quenching , post cleaning and tempering on a single line. Process establishment, CQI9 Heat treatment system implementation, Metallurgical testing lab procedures, Component validation at customer end, customer audit and approvals 

M.K.Fasteners, Bangalore

Hyundai, Ford, Bosch, Toyota Boshuku, GM, TVS, etc

 

 Establishment of new steel foundry facility as a turnkey project . Introduced Induction melting facility of capacity 100Kg & 500Kg melting, Pattern shop, Moulding shop, Jolt squeeze, Fettling ,Testing Metallurgical laboratory, Heat treatment, etc. Facility for casting steel grades ASTMA27/27M, ASTMA148/148M, ASTMA217/217M, Cast iron, SG Iron etc. Manganese steel castings etc. Non ferrous foundry for melting Copper alloys, Aluminium Alloys, etc used for Bearing bushes, Engineering Industries, etc. 

HADEED ENGINEERING SERVICES FZE , UNITED.ARAB.EMIRATES.

ABUDABHI SHIPPING , TRINITY HOLDINGS, RAK CERAMICS, ETC

 Established a Aluminum foundry with facilities like Pressure Die casting, Gravity Die casting, Low Pressure Die casting and sand-casting facility for supplying automotive parts, Decorative castings, Agricultural implements, Machinery parts, Die for synthetic turf manufacturing, Electrical fittings, etc. Capacity of 20Mt per day melting. 

PREM INDUSTRIES , BANGALORE

HHV PUMPS, GE ELECTRICAL, TVS MOTORS, FORD MOTORS, TOYOTA KIRLOSKAR , ETC

 Consultation on a retainer basis to establish vendor quality and new casting development of both ferrous and non-ferrous casting requirements. Inspection of castings at vendor foundry end, Development of new parts castings, Failure analysis, Methods and process development, Training, development of inspection standards, SQC and CAPA requirement for vendor foundry. Presently more than 8 foundries supplying castings. From 2017 to 2018 

HHV PUMPS PVT LTD, Bangalore

HIND HIGH VAC LTD , BANGALORE

 

 I have successfully completed erection commissioning of water atomized copper powder manufacturing with a rated capacity of 2 Metric Tons per month. This is an additional specialty of manufacturing apart from already existing Electrolytic copper powder plant. We can provide similar services of manufacturing services as a turnkey project. Please contact us 

SREE MANEK COPPER LLC

Sri Manek copper is a copper powder manufacturer from Jaipur

   

 Streamlined production of electrolytic copper production line by increasing the production capacity with existing facilities 

SREE MANEK COPPER LLC

Sri Manek copper is a copper powder manufacturer from Jaipur - Copy

   

 There was a production failure in ' CUPRALLOY , AHMEDABAD' Discoloration of the copper powder after reduction. Mr siddharth has a unique technique of manufacturing copper powder with raw material as scrap copper wires. he has very good facility for manufacturing copper powders and alloy copper powders. we had previlage of solving his problem of discoloration after final reduction. Developed allloy powders like bronze. 

CUPRALLOY , AHMEDABAD

MANUFACTURER OF COPPER POWDERS AND ALLOY POWDERS

cupralloy